IATF 16949 Core Tool- Production Part Approval Process- PPAP

Complete guide & EXCEL files for effective PPAP documentation in line with AIAG PPAP Manual - 4th edition.
What you'll learn
Clear understanding of various elements of PPAP document.
Will be able to prepare and review your PPAP document effectively and coordinate with your core team to improve effectiveness of manufacturing processes.
Will be able to review the PPAP of your suppliers effectively.
Will be able to introduce Supplier PPAP Manual of your company for training of your suppliers and to improve effectiveness of their processes.
Will be able to understand the specific requirements of Bulk Material, Tire / Tyre Industries and Truck Industries, where some modification is called for in PPAP process and documentation.
Requirements
Person should have a degree / diploma in science / engineering / technology.
Person should have some involvement in operational function of the company such as production, quality assurance, engineering, design, testing, inspection, supplier assessment etc.
Person should be familiar with working in excel for making simple documentation, calculation, formatting etc.
An awareness of Quality Management System, such as ISO 9001, IATF 16949 would be added advantage.
Should cultivate team work in organization.
It is advised that the participants take the course of IATF Core Tools - on Process flow-PFMEA-Control plan, SPC, MSA to understand detailed working for these elements, as those individual courses covers all aspects of the implementation of those activities in the organization.
Description
The course material is organized in sequence of several sections and sub-sections. The basic understanding is elaborated in first few sections, so that even a new comer can follow the course easily. The sections which are related to documentation and verification of PPAP are elaborated in details with examples in excel sheet. At the end there is a quiz which will help recaps of the key understanding of the subject. Downloadable materials are provided which are useful for technical knowledge, for preparation of PPAP document for submission to automotive customer.Also automotive customer representative can use this training program for supplier development.
Overview
Section 1: Introduction
Lecture 1 Overview of the program
Lecture 2 Introduction to Production Part Approval Process (PPAP)
Section 2: 2. General.
Lecture 3 General understanding of Submission of PPAP.
Section 3: 3. PPAP Process Requirements
Lecture 4 Significant Production Run
Lecture 5 PPAP Requirements - Documents and Parts (18 Elements)
Lecture 6 PPAP Requirements - Design Record
Lecture 7 Authorized Engineering Change Documents
Lecture 8 Customer Engineering Approval
Lecture 9 Design Failure Mode and Effects Analysis (Design FMEA)
Lecture 10 Process Flow Diagram(s)
Lecture 11 Process Failure Mode and Effects Analysis (Process FMEA)
Lecture 12 Control Plan
Lecture 13 Measurement System Analysis Studies
Lecture 14 Dimensional Result
Lecture 15 Material Test Results
Lecture 16 Performance Test Results
Lecture 17 Initial Process Studies
Lecture 18 Qualified Laboratory Documentation
Lecture 19 Appearance Approval Report (AAR)
Lecture 20 Sample Production Parts
Lecture 21 Master Sample
Lecture 22 Checking Aids
Lecture 23 Customer-Specific Requirements
Lecture 24 Part Submission Warrant (PSW)
Section 4: 4. Customer Notification and Submission Requirements
Lecture 25 Customer Notification
Lecture 26 Submission to Customer
Section 5: 5. PPAP Submission Level
Lecture 27 PPAP Submission Levels
Section 6: 6. Part Submission Status
Lecture 28 Part Submission Status
Section 7: 7. Record retention for PPAP
Lecture 29 Record retention for PPAP
Section 8: 8. Bulk Material Specific Requirements
Lecture 30 Bulk Material Specific Requirements - Part-1
Lecture 31 Bulk Material Specific Requirements - Part-2
Lecture 32 Bulk Material Specific Requirements - Part-3
Section 9: 9. Tire / Tyre Industry Specific Requirements
Lecture 33 Tire / Tyre Industry Specific Requirements
Section 10: 10. Truck Industries Specific Requirements
Lecture 34 Truck Industries Specific Requirements
Section 11: 11. Summary of program
Lecture 35 Summary of the program
Section 12: 12. Quiz
Quality Head, Engineering Head or Heads of other technical functions in a manufacturing organisation.,Young engineers / scientists involved in core technical activities in manufacturing industry and wants to enhance their career.,Departmental Heads / Training who wants to provide training to their subordinates in IATF Core Tools, without sending the participants for outside training for saving of time and money.,Purchase executives who wants to have a clear understanding of PPAP in order to guide their suppliers for PPAP submission.,An individual working as consultant in IATF 16949 field.


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